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Leading Distributor of Electronic Components-Bangjing Technology | BonChip-Samtec Military and Aerospace Application Solutions: Highly Reliable Connection Technology in Harsh Environments

Solution

Samtec Solutions for Military and Aerospace Applications: Highly Reliable Connectivity in Harsh Environments

As an authorized distributor of Samtec, BONCHIP offers a full range of military and aerospace-grade connector solutions, including the COTS, ASP and MAP product lines. We provide harsh environment testing and certification products, professional technical support and fast delivery services to meet the ultimate requirements for high-reliability connections in the military aerospace industry. Contact our professional team today for customized solutions.

Samtec军事与航空航天应用解决方案:严苛环境下的高可靠性连接技术
Samtec军事与航空航天应用解决方案:严苛环境下的高可靠性连接技术
Samtec军事与航空航天应用解决方案:严苛环境下的高可靠性连接技术
Samtec军事与航空航天应用解决方案:严苛环境下的高可靠性连接技术

Details

Industry application background: technical challenges in extreme environments

Military and aerospace products must maintain excellent performance under the harshest environmental conditions, which puts high demands on connector products. Due to the specificity of application scenarios, most military/aerospace manufacturers usually require products that meet the complete military standard (MIL-Spec). From high-altitude aircraft to ground combat equipment, from the command system to individual equipment, every link requires connectors to maintain stable and reliable performance under harsh conditions such as extreme temperature, strong vibration, high altitude and electromagnetic interference.

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Harsh Environment Testing (SET): Quality assurance beyond industry standards

Samtec's harsh environment testing program is an important quality assurance initiative designed to test specific products beyond conventional industry standards and specifications. This test system covers many common requirements of harsh environment applications/industries, and provides reliable performance guarantee for military aerospace, automotive, industrial and medical applications through systematic test verification.

Core values of SET testing:

  • Provides performance verification beyond conventional standards

  • Build customer confidence in product reliability

  • Covers multi-industry harsh environment application requirements

  • Ensure stable product performance under extreme conditions

Product service system: all-round to meet the needs of military aerospace

As an industry service leader, Samtec's service in the military aerospace sector is equally outstanding. Each application has different levels of service requirements, budget constraints, testing requirements, and lead time requirements. In response to these unique needs, Samtec offers three different styles of products to meet the broad needs of the military aerospace sector.

Commercial Spot Products

  • Standard commercial products, immediately available

  • Competitive price and delivery time

  • Through the standard quality certification system

Application Specific Products

  • Optimized for specific application scenarios

  • Non-standard plating options available (up to 50 µ" gold plating)

  • Meet customer specific technical requirements

Military Aerospace Special Products

  • Fully compliant with military aerospace standards

  • Provides the highest levels of reliability and performance

  • Supports deep customization and special testing requirements

Test system details: build product reliability confidence

Harsh environmental testing is designed to bridge the gap between standard commercial off-the-shelf product qualification testing and complete military standard products. The test system expands on standard qualification tests to prove to customers that Samtec products can withstand the harsh environments and conditions of military aerospace.

The core test items include:

Connection Durability Test

  • Repeated Plugging Performance Verification

  • Contact Stability Assessment

  • mechanical wear analysis

Environmental Adaptability Test

  • Mechanical shock/random vibration test

  • LLCR and Event Detection

  • Temperature cycle test (-55 ℃ to 125 ℃)

  • Non-Operating Level Temperature Test

Special environmental testing

  • Withstand Voltage Test at 70,000 Feet Altitude

  • Electrostatic Discharge Test (ESD)

  • Salt spray test (FireFly™series)

  • Validation of protective coatings

The perfect combination of high-reliability solutions and high-speed performance

Harsh application environments require robust solutions while maintaining high-speed performance in most cases. Samtec provides robust signal integrity solutions that support transfer rates up to 112 Gbps PAM4 with ultimate design flexibility for reliable performance.

Reinforcement design features:

  • 连接加固:jack screws、positive latching、friction locks

  • 安装加固:retention pins、board locks、weld tabs

  • Guide posts precision alignment system

  • Electromagnetic protection: a full range of shielding solutions

BONCHIP: Your Trusted Partner for Samtec Military Aerospace Solutions

AsAuthorized Distributors of Samtec ProductsBONCHIPDeep understanding of the ultimate requirements for reliability and performance of connectors in the military aerospace field. We are committed to providing our customersComprehensive technical support and supply chain services

Product supply advantage

  • Complete Samtec Military Aerospace Class Product Line

  • COTS, ASP, MAP full range of products supply

  • Original genuine guarantee, provide complete product certification and technical documentation

  • Special plating and customized product supply capacity

Professional Technical Support
OurMilitary Aerospace Professional TeamWith rich industry application experience, can provide:

  • Product selection guidance and technical consultation

  • System Integration Design Scheme Optimization

  • Test validation support and technical training

  • Customized Solution Development

supply chain guarantee system

  • Strict inventory management and quality traceability system

  • Fast response logistics distribution network

  • Optimal delivery time guarantee

  • Quick processing mechanism for urgent orders

Value added service

  • Technical seminars and product training

  • Design Reference Schemes and Application Notes

  • On-site technical support and failure analysis

  • Cost optimization and supply chain management advice

Application scene depth analysis

Aerospace Electronic Systems

  • Flight control system connectivity solutions

  • high-speed interconnection of airborne communication system

  • Reliable connection of spacecraft electronics

military equipment system

  • command and control system signal transmission

  • Field communication equipment interconnection

  • Electronic system connection for individual soldier equipment

Unmanned Aircraft Systems

  • High reliability connection of flight control system

  • image transmission high-speed interconnection

  • Load system signal integrity assurance

Technology Development Trend and Innovation Direction

Higher transmission rate
With the increasing demand for military communications, the connector will support higher-rate data transmission to meet the transmission needs of real-time high-definition video and large amounts of sensor data.

Stronger environmental adaptability
Future military aerospace applications put forward higher requirements for the environmental adaptability of connectors, including a wider operating temperature range, stronger radiation resistance and better sealing performance.

Smaller size, lighter weight
The trend towards smaller and lighter equipment requires connectors to be further reduced in size and weight while maintaining performance.

Intelligent and condition monitoring
Intelligent connectors with integrated condition monitoring and fault prediction functions will become an important direction for future development.

Conclusion

BONCHIPReliable partner for Samtec products in military aerospace, has always been committed to providing customersThe most advanced product technology and the best quality supply chain services. OurProfessional TeamWith deep technical background and rich industry experience, we can provide all-round support for customers' military aerospace projects.

Choosing BONCHIP is the perfect combination of professional technical support, reliable product quality and efficient supply chain services!